2000 Yamaha XL 1200 jet pump ...HELP !!!
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  1. #1
    I dream skis needforspeed's Avatar
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    2000 Yamaha XL 1200 jet pump ...HELP !!!

    Hello all...I have seen some posts about getting this jet pump off..But still have questions... I have removed the reverse bucket ? nozzle assembly. I removed the 5 bolts holding the wear ring onto the ..."Transome"?... I have it wiggling slightly.. My question is, this should now just pull straight off along with the shaft correct? I want to make sure nothing else is holding this on.. it should just be the splines on the drive shaft correct? The reason I am trying to take the wear ring off is because I thing it is binded and I didn't think the pump and impeller would come out because it is wedged into the wear ring...I am 85% sure the wear ring needs replacing...So I figured I would remove the wear ring assembly and take a grinding wheel to cut wear ring housing to relieve the tightness and that would be easier to disassemble the unit on the bench... Any help with removing the pump would be great!!! I am working on this thing for a friend of mine... whose wife won't let him spend money on it....lol I owe him a favor and have better tools than he does...
    If it aint broke...don't fix it!!!!

  2. #2
    PWCToday.com Is My Home Away From Home Myself's Avatar
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    Re: 2000 Yamaha XL 1200 jet pump ...HELP !!!

    I have had to remove the ride plates so i can tap some wedging tools in to "pry" the pieces apart before.
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
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    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

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  3. #3
    PWCToday Newbie
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    Re: 2000 Yamaha XL 1200 jet pump ...HELP !!!

    If you have removed all bolts and hoses. You Just pull straight back and drive shaft will pull out. Use very little upward pressure to carry the weight of the pump

  4. #4
    I dream skis needforspeed's Avatar
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    Re: 2000 Yamaha XL 1200 jet pump ...HELP !!!

    wound up tying a rope to the pump then tied other end of rope to a tree...hooked back up to the trailer and pulled...pump finally pulled free....gotta love working on salt water machines... but I got her out and got impeller housing off..waiting on the new one to arrive....get this guy backin the water....
    If it aint broke...don't fix it!!!!

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