SLow Superjet SN rebuild.
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  1. #1
    PWCToday.com Is My Home Away From Home Myself's Avatar
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    SLow Superjet SN rebuild.

    I've had this SN for a couple years but I've had other things going on. This one is for the wife. It needed totally disassembled for some nose area repair and paint anyway soooo.......

    Pic is up in the nose area where the waterbox sits.
    Attached Images Attached Images
    Last edited by Myself; 05-04-2020 at 10:12 PM.
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
    +3" stock pipe, ported ex. manifold, drilled waterbox, blueprinted pump, Ocean Pro ride plate

    '99 Yama GP1200 65U 61.8 GPS
    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

    '96 Seadoo HX 717 53.13 GPS
    light porting, massaged cases, lightened flywheel, port matched manifolds, Rossier pipe, stubby pump cone

  2. #2
    PWCToday.com Is My Home Away From Home Myself's Avatar
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    Re: SLow Superjet SN rebuild.

    That's fixed from the inside now with glass cloth and epoxy resin. I'll get pics later.

    Was looking at the nose area and thought it would be nice to NOT have a piece of plastic up there to get broken and lost. Couldn't really find any pics like what I was wanting so I just dove in.
    Started with some foam so I could shape it how I wanted.
    I also stuck in some conduit so the pole pivot bolt can still be accessed as I wanted that area closed up some.
    Gas cap will remain out in full view.
    Attached Images Attached Images
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
    +3" stock pipe, ported ex. manifold, drilled waterbox, blueprinted pump, Ocean Pro ride plate

    '99 Yama GP1200 65U 61.8 GPS
    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

    '96 Seadoo HX 717 53.13 GPS
    light porting, massaged cases, lightened flywheel, port matched manifolds, Rossier pipe, stubby pump cone

  3. #3
    PWCToday.com Is My Home Away From Home Myself's Avatar
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    Re: SLow Superjet SN rebuild.

    After I closed up shop tonight we ate some grub then went back down to the shop. Got the first layer of glass epoxied in place.
    Attached Images Attached Images
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
    +3" stock pipe, ported ex. manifold, drilled waterbox, blueprinted pump, Ocean Pro ride plate

    '99 Yama GP1200 65U 61.8 GPS
    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

    '96 Seadoo HX 717 53.13 GPS
    light porting, massaged cases, lightened flywheel, port matched manifolds, Rossier pipe, stubby pump cone

  4. #4
    PWCToday.com Is My Home Away From Home Myself's Avatar
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    Re: SLow Superjet SN rebuild.

    Wife sat and watched me lay another round of glass tonight.
    Attached Images Attached Images
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
    +3" stock pipe, ported ex. manifold, drilled waterbox, blueprinted pump, Ocean Pro ride plate

    '99 Yama GP1200 65U 61.8 GPS
    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

    '96 Seadoo HX 717 53.13 GPS
    light porting, massaged cases, lightened flywheel, port matched manifolds, Rossier pipe, stubby pump cone

  5. #5
    PWCToday.com Is My Home Away From Home Myself's Avatar
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    Re: SLow Superjet SN rebuild.

    Sanded down all the rough and high spots then coated everything with epoxy.
    Attached Images Attached Images
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
    +3" stock pipe, ported ex. manifold, drilled waterbox, blueprinted pump, Ocean Pro ride plate

    '99 Yama GP1200 65U 61.8 GPS
    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

    '96 Seadoo HX 717 53.13 GPS
    light porting, massaged cases, lightened flywheel, port matched manifolds, Rossier pipe, stubby pump cone

  6. #6
    PWCToday.com Is My Home Away From Home Myself's Avatar
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    Re: SLow Superjet SN rebuild.

    Flipped it over to grind away all the quickie repairs and start fixing that.
    Attached Images Attached Images
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
    +3" stock pipe, ported ex. manifold, drilled waterbox, blueprinted pump, Ocean Pro ride plate

    '99 Yama GP1200 65U 61.8 GPS
    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

    '96 Seadoo HX 717 53.13 GPS
    light porting, massaged cases, lightened flywheel, port matched manifolds, Rossier pipe, stubby pump cone

  7. #7
    PWCToday.com Is My Home Away From Home Myself's Avatar
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    Re: SLow Superjet SN rebuild.

    Got 2 layers of glass cloth on most spots. Found a stress crack at each rear corner too. Went ahead and groung them out a bit and put some cloth on 'em.
    Attached Images Attached Images
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
    +3" stock pipe, ported ex. manifold, drilled waterbox, blueprinted pump, Ocean Pro ride plate

    '99 Yama GP1200 65U 61.8 GPS
    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

    '96 Seadoo HX 717 53.13 GPS
    light porting, massaged cases, lightened flywheel, port matched manifolds, Rossier pipe, stubby pump cone

  8. #8
    PWCToday.com Is My Home Away From Home Myself's Avatar
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    Re: SLow Superjet SN rebuild.

    Skimmed over the glass with resin jelly to smooth it.
    Attached Images Attached Images
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
    +3" stock pipe, ported ex. manifold, drilled waterbox, blueprinted pump, Ocean Pro ride plate

    '99 Yama GP1200 65U 61.8 GPS
    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

    '96 Seadoo HX 717 53.13 GPS
    light porting, massaged cases, lightened flywheel, port matched manifolds, Rossier pipe, stubby pump cone

  9. #9
    PWCToday.com Is My Home Away From Home Myself's Avatar
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    Re: SLow Superjet SN rebuild.

    Tonight I got the resin jelly smoothed and sprayed on some black guidecoat, then hit it with a block. I'm pretty happy with it. Gonna go ahead and fill in a couple low spots.
    Attached Images Attached Images
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
    +3" stock pipe, ported ex. manifold, drilled waterbox, blueprinted pump, Ocean Pro ride plate

    '99 Yama GP1200 65U 61.8 GPS
    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

    '96 Seadoo HX 717 53.13 GPS
    light porting, massaged cases, lightened flywheel, port matched manifolds, Rossier pipe, stubby pump cone

  10. #10
    PWCToday.com Is My Home Away From Home Myself's Avatar
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    Re: SLow Superjet SN rebuild.

    Jumping around a bit........wife picked out some paint at the body supply shop, yay!! Also the engine has been completely torn down and I did some grinding and cleanup today. Mild basic type stuff for some free added power.
    Attached Images Attached Images
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
    +3" stock pipe, ported ex. manifold, drilled waterbox, blueprinted pump, Ocean Pro ride plate

    '99 Yama GP1200 65U 61.8 GPS
    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

    '96 Seadoo HX 717 53.13 GPS
    light porting, massaged cases, lightened flywheel, port matched manifolds, Rossier pipe, stubby pump cone

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