SBT pump tools ?
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  1. #1
    Frequent Poster aquanut's Avatar
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    Sep 2013
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    Delaware Coast
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    50
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    SBT pump tools ?

    I bought the tools that sbt said i need for the 92 xp pump rebuild , Its tool #80-102 and #80-105 , My shop manual only shows tool #80-102 for doing bearings on both sides as well as the seal , Anyway i pressed the bearings in but the tool 80-105 for the venturi side pressed it in about .030 more than the manual says too , not sure if that matters or not , it doesn't seem like it would. I used the #80-102 tool for the pump seal like the manual shows but it mangled the seal from pressing it in too far ? Was i supposed to use the 80-105 tool for the seal ? it does say for bearing/seal install so does 80-102 so which one is for the seal ? I should've just done it by eye but i followed the manual that said press the seal in until the tool contacts the housing like i did with the bearings. Hope i can find a seal tomorrow , Sucks because i was supposed to be finished tonight and put it in tomorrow for the rest of the season. Any help is appreciated as this is my first pump rebuild.
    Jet Pump Tools 001 by Nuclearcobra, on Flickr
    93 Kawasaki TS 650
    92 Kawasaki TS 650
    92 Seadoo XP 587
    84 Kawasaki JS 550

  2. #2
    PWCToday Regular SBT-Tech's Avatar
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    May 2014
    Location
    Clearwater Florida
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    57

    Re: SBT pump tools ?

    The 80-105 tool would not be needed for the 92 XP. The 80-105 tool is used on the larger 155 MM oil filled jet pumps.
    I don't know if the 80-105 tool would push the bearing too far or not without measuring it.
    You can call customer service and we can see what we can do with returning the tool and getting as new seal for you.

    toll-free: 1.877.330.0231
    tel: 727.443.0373

  3. #3
    Frequent Poster aquanut's Avatar
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    Re: SBT pump tools ?

    Yes it pushed the bearing in .150 which is .030 more than the shop manual says , Its very misleading because its listed in the catalog as bearing/seal pusher for all 2 stroke seadoo jet pumps and says must be used together with #80-102 plus its what they said i needed , Eeeh mistakes happen , I know better too from drag racing cars the last 25 years that common sense sometimes overrides instructions or listed part numbers as in me crushing the seal like last night or pushing the bearing in too far when i could've stopped and taking a few quick measurements. Anyway thanks for the feedback.
    93 Kawasaki TS 650
    92 Kawasaki TS 650
    92 Seadoo XP 587
    84 Kawasaki JS 550

  4. #4
    Frequent Poster aquanut's Avatar
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    Sep 2013
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    Re: SBT pump tools ?

    I picked up a seal today local and I'll keep the tool that way i have it for 155 mm if i ever need to do one of those.
    93 Kawasaki TS 650
    92 Kawasaki TS 650
    92 Seadoo XP 587
    84 Kawasaki JS 550

  5. #5
    PWCToday Regular SBT-Tech's Avatar
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    May 2014
    Location
    Clearwater Florida
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    57

    Re: SBT pump tools ?

    Okay, glad you have a use for that tool. Sorry for the confusion.

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