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1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

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  • cigarcityjetsports
    PWCToday Regular
    • Jun 2014
    • 123

    1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

    Here is the deal with this thing: I sent the PRO785 crankshaft to Crankworks in Arizona along with a 780 crank for spare parts. I sent brand new SBT rods, OEM bearings, and new crankpins with it. I got it back and assembled the entire engine. I tested the compression and it was not right. I checked the stroke and it was wrong. I had to take the engine out and send the crank back to Crankworks because they had rebuilt the wrong crank and they threw out my 785 crank. They agreed to re-stroke the crank for free and they sent it back to me. I again assembled the engine and the compression was better. But still not high enough considering I had the head milled down by Group K. I called crankworks again and they said they never measured the rod length because the tech had thrown out my original 785 rods and they had nothing to compare to. Now the engine is assembled and in the ski again and it starts and runs but bogs at low rpm and loads up with fuel. That is because the rod length is incorrect and the pistons pass the ports at the wrong time. What this thing needs is a set of OEM PRO785 rods. The flywheel key is also clocked about 30 degrees out of place due to them using the wrong end but I was able to move the stator and re-drill the mounting holes in the stator plate which allowed me to set the timing perfectly. I am OUT OF TIME and patience to take this apart and do the rods. I have spent THOUSANDS and will take a disgusting loss on a ski that could be worth a lot if I could finish it. My loss is YOUR GAIN.

    Here are the rest of the details about what I have done to this ski:
    Freshly rebuilt motor, crankworks cClick image for larger version

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ID:	4534577rank, Group K head with wide squish bands, new wiseco pistons, brand new re-plated
    stock bore cylinders, port and polish on cylinders and exhaust manifolds with matched gaskets, rebuilt carbs, watcon
    lightened and balanced flywheel, watcom cooling mods with special diameter hoses and billet flow control valve, brand new
    starter, top loader, intake grate, new solas X prop, new hull seal and shaft coupler on engine, 4" bar risers, billet throttle,
    protaper bars, good hull, no leaks, no fiberglass repairs, no deep scratches, cracks, or damage. Clean title in my name. Does not
    include trailer.
    Located in St Petersburg FL 33713. Text 248-878-6386
  • Myself
    PWCToday.com Is My Home Away From Home
    • Jun 2006
    • 7791

    #2
    Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

    Such a shame. I hate to hear about stuff like this happening. If somebody is not completely sure of what's going on,.....is it really that hard to make a simple phone call? It's just easier to get things right the first time. Then you could have assembled this thing and been riding it already.
    http://www.facebook.com/twinlakesjetskirepair

    '89 Kawi 650SX 42.4 GPS
    +3" stock pipe, ported ex. manifold, drilled waterbox, blueprinted pump, Ocean Pro ride plate

    '99 Yama GP1200 65U 61.8 GPS
    ported cylinders, matched cases, milled head, blueprinted pump, long ride plate

    '96 Seadoo HX 717 53.13 GPS
    light porting, massaged cases, lightened flywheel, port matched manifolds, Rossier pipe, stubby pump cone

    Comment

    • bandit88
      PWCToday.com Is My Home Away From Home
      • May 2014
      • 2310

      #3
      Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

      Tell crankworks to order some OEM rods, they are still available. As well as the correct end for the flywheel.

      Comment

      • 785 lugs
        Resident Guru
        • Feb 2005
        • 828

        #4
        Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

        oem rods are long gone but they could replace your sbt rods that's BS or use snowmobile rods from Hot rods but you have to grind down the big end because they hit the cases

        Comment

        • bandit88
          PWCToday.com Is My Home Away From Home
          • May 2014
          • 2310

          #5
          Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

          it looks like they are still available? https://www.bikebandit.com/oem-parts...443&sch=490797

          Comment

          • Dan87951
            PWCToday Guru
            • Jun 2004
            • 474

            #6
            Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

            That sucks! These guys screwed up and won't make it right?
            04' Shorelander Double Trailer
            98' Sea Doo SPX Mint
            96' Sea Doo HX Mint
            96' Sea Doo XP - Garage Queen
            95' Sea Doo XP800
            95' Sea Doo XP800 #2 - Was a project, now fully restored and providing lots of smiles.
            99' Sea Doo XPL - rescue (project on hold)
            97' Tigershark Daytona 1000 - Basket case turned runner
            98' Tigershark TS 1000R - Current project. Needs lots of engine work.
            My Jet Ski videos below.
            https://www.youtube.com/playlist?lis...wmp0jqpvLFpgmZ

            Comment

            • ultra560
              PWCToday Regular
              • Feb 2015
              • 64

              #7
              Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

              how clean is the hull? got any pictures?

              Comment

              • cigarcityjetsports
                PWCToday Regular
                • Jun 2014
                • 123

                #8
                Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

                Where are the OEM rods available? I was under the impression that they are nearly impossible to find. I really need to do something with this ski. It's a shame to have it sitting around still.

                Comment

                • cigarcityjetsports
                  PWCToday Regular
                  • Jun 2014
                  • 123

                  #9
                  Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

                  The hull is perfect. I'm posting more pictures finally.

                  Comment

                  • cigarcityjetsports
                    PWCToday Regular
                    • Jun 2014
                    • 123

                    #10
                    Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

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                    Comment

                    • pro785
                      Frequent Poster
                      • Aug 2010
                      • 286

                      #11
                      Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

                      I'll be around St Pete in mid october, I'd like to take a look then if it's still available.
                      90 Superjet - Coffman pipe, other mods
                      98 Polaris Pro 785 - stock graphics, just ported and polished
                      98 Polaris Pro 785 - black top, cylinders milled .020, ported, polished, watcon cooling
                      95 Kawasaki 750 sxi - R&D pipe, ported, polished, bored 1.5mm over
                      01 Polaris 600 sc xp sled - Stock

                      Comment

                      • TomM1
                        Frequent Poster
                        • Nov 2008
                        • 207

                        #12
                        Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

                        Something not right there at crankworks. I needed a stxr crank rebuilt so I called them and whoever I spoke with said "yea send it in will be bout$750" . Crank was in good shape just wanted new bearings and rods. After I spent $50 to ship it across the country the called me and said " oh we don't rebuild these it costs too much" "Just buy a new one it will be cheaper" f- ing clowns .
                        Needless to say I never got that back, had to send out another one to competitive crankshafts, he was quick and uses good stuff.
                        SWIMMIMNG!!!

                        Comment

                        • TomM1
                          Frequent Poster
                          • Nov 2008
                          • 207

                          #13
                          Re: 1998 Polaris PRO785 PROJECT DIRT CHEAP - $999 (St Petersburg,FL)

                          Double post
                          Last edited by TomM1; 09-26-2018, 03:27 PM. Reason: Double post
                          SWIMMIMNG!!!

                          Comment

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