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PROJECT SXR / 900ace (thread redo)

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  • alaski
    PWCToday Guru
    • Apr 2015
    • 338

    #16
    Re: PROJECT SXR / 900ace (thread redo)

    Terrific stuff mate!

    Comment

    • Deto-Nate
      PWCToday Newbie
      • Aug 2011
      • 31

      #17
      Re: PROJECT SXR / 900ace (thread redo)

      Really interesting stuff. Subbed!
      2001 XLT1200 (sold):
      1985 JS550

      Comment

      • RIDEH2O
        Top Dog
        • Jun 2011
        • 1971

        #18
        Re: PROJECT SXR / 900ace (thread redo)

        A full week in Disney World kinda killed the progress. But, I had today to play a little bit.
        So, I went straight to it....the one thing I've been stressing about for months...Is the motor gonna fit without hull mods?
        Hell yeah! it does.








        I set the hood on and it just touched the yellow oil cap. So no hull mods, just an oil cap mod.




        The exhaust side has about 3 1/2" clearance to the hull. the intake side has 1 1/2" at the front and about 2 1/2" at the rear. So side to side is good.
        Behind the motor, lots of room. Will easily accommodate a nice size waterbox and a device I want to try. Front, plenty of room for everything that goes up there.

        You guys can imagine the stress that was lifted off me today. A lot of dollars invested, and not knowing a 100% if the motor would actually fit? Brush that off.....on to the next....

        More pics...


        2017 Jet Jam Racing "Region 2" Sport GP Champion

        Thank you sponsors....

        Reno KTM
        DirtTricks
        Reno / Tahoe Watercraft Connection
        Hunt & Sons / VP Racing Fuels
        Garate Enterprises (The Powder Man)
        On the Mark Construction, Reno NV

        Comment

        • spenaroo
          PWCToday Regular
          • Aug 2014
          • 117

          #19
          Re: PROJECT SXR / 900ace (thread redo)

          Looking forward to reading how this ski handles.

          Comment

          • beerdart
            PWCToday.com Is My Home Away From Home
            • May 2005
            • 2291

            #20
            Re: PROJECT SXR / 900ace (thread redo)

            How much does the complete motor weigh?
            4-Tec Jetmate
            2004 MSX 4-Tec 1500SC
            T-45 4-Tec GPRXP
            1995 785pro Three Seat Triple
            1993 750 Super Chicken.

            Comment

            • RIDEH2O
              Top Dog
              • Jun 2011
              • 1971

              #21
              Re: PROJECT SXR / 900ace (thread redo)

              Originally posted by beerdart View Post
              How much does the complete motor weigh?
              @ beerdart.....I promise I'll check next time I pull it out. But I'm going to mock up all the other stuff first. Gas tank, electrical brackets, exhaust and waterbox.

              more pics....driveline tube done, it will accept the Spark water seal.





              picture from Disney Board Walk...lol
              it looked ready to ride
              2017 Jet Jam Racing "Region 2" Sport GP Champion

              Thank you sponsors....

              Reno KTM
              DirtTricks
              Reno / Tahoe Watercraft Connection
              Hunt & Sons / VP Racing Fuels
              Garate Enterprises (The Powder Man)
              On the Mark Construction, Reno NV

              Comment

              • RIDEH2O
                Top Dog
                • Jun 2011
                • 1971

                #22
                Re: PROJECT SXR / 900ace (thread redo)

                Finally getting back to work on this thing.
                This last month and a half has been hectic...all weekends were booked and its been completely swamped at work. Don't want to complain, though.
                Fabbed up exhaust tonight. Waiting on replies from Riva techs on what to do with water box....does the motor like back pressure or not...is the question??



                Once I decide on the water box internals, then I'll weld on the new endcaps, that I traced out of the old ones...
                You can see I had to go to a much smaller diameter. I think its at about 5" now.

                2017 Jet Jam Racing "Region 2" Sport GP Champion

                Thank you sponsors....

                Reno KTM
                DirtTricks
                Reno / Tahoe Watercraft Connection
                Hunt & Sons / VP Racing Fuels
                Garate Enterprises (The Powder Man)
                On the Mark Construction, Reno NV

                Comment

                • RIDEH2O
                  Top Dog
                  • Jun 2011
                  • 1971

                  #23
                  Re: PROJECT SXR / 900ace (thread redo)

                  I put the rest of the tubes in, today after work.
                  Left side....bottom=trim, middle=steering, top=3rd water input.
                  Right side....bottom=auto bilge, middle and top=1st and 2nd water input.





                  I bought all the OEM steering fittings, brackets and compression nuts....makes life easier.

                  Last edited by RIDEH2O; 09-20-2017, 11:55 PM.
                  2017 Jet Jam Racing "Region 2" Sport GP Champion

                  Thank you sponsors....

                  Reno KTM
                  DirtTricks
                  Reno / Tahoe Watercraft Connection
                  Hunt & Sons / VP Racing Fuels
                  Garate Enterprises (The Powder Man)
                  On the Mark Construction, Reno NV

                  Comment

                  • beenen
                    PWCToday Regular
                    • Sep 2015
                    • 64

                    #24
                    Re: PROJECT SXR / 900ace (thread redo)

                    wow great work!! great wait to see this completed!!

                    Comment

                    • RIDEH2O
                      Top Dog
                      • Jun 2011
                      • 1971

                      #25
                      Re: PROJECT SXR / 900ace (thread redo)

                      Brackets, brackets and more brackets!

                      Front ignition stuff and battery tray bracket...






                      Rear bilge pump, auto bilge pickup and nozzle trim arm bracket...






                      Water box....done...


                      Two more brackets to make, Trim motor mount and closed loop cooling heat exchanger mount.
                      Custom gas tank, on deck...
                      2017 Jet Jam Racing "Region 2" Sport GP Champion

                      Thank you sponsors....

                      Reno KTM
                      DirtTricks
                      Reno / Tahoe Watercraft Connection
                      Hunt & Sons / VP Racing Fuels
                      Garate Enterprises (The Powder Man)
                      On the Mark Construction, Reno NV

                      Comment

                      • Yamabooeey
                        PWCToday.com Is My Home Away From Home
                        • Sep 2008
                        • 6890

                        #26
                        Re: PROJECT SXR / 900ace (thread redo)

                        Wow, nice work.
                        Thanks to

                        Optima Racing
                        C57 Racing Products
                        NorCal Watersports
                        Newmiller Machines
                        Boyko Racing
                        Fly Racing
                        Jettribe
                        Impros
                        Jettrim
                        Traci Cottle Photography
                        Greg Barnhart Photography
                        Rhaas Products
                        Rad Dudes
                        DJSA Racing
                        Serano Tile/Stone




                        Comment

                        • veedubs
                          PWCToday Guru
                          • Jul 2012
                          • 459

                          #27
                          Re: PROJECT SXR / 900ace (thread redo)

                          This thing is really looking amazing. Jealous of your fab skills.


                          Sent from my iPhone using Tapatalk

                          Comment

                          • MxStandup715
                            Frequent Poster
                            • Aug 2005
                            • 263

                            #28
                            Re: PROJECT SXR / 900ace (thread redo)

                            Amazing work, thank you for sharing!
                            It's almost here.....
                            www.momentum-magazine.com

                            Comment

                            • mase911j
                              Frequent Poster
                              • Jun 2016
                              • 242

                              #29
                              Re: PROJECT SXR / 900ace (thread redo)

                              Sick!!! No other words can explain what you are doing here.

                              Sent from my SM-G930V using Tapatalk

                              Comment

                              • cam wrecker
                                I dream skis
                                • Oct 2009
                                • 597

                                #30
                                Re: PROJECT SXR / 900ace (thread redo)

                                This is very interesting!!!! THanks for sharing!!! Question cant you do the same thing as the spark like removable topdeck to bondline? So the whole top deck always gets out of the way.

                                Comment

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