Project SXR 1100
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  1. #1
    Resident Guru Dano 7's Avatar
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    Project SXR 1100

    Well here we go with another SXR 1100 build. My goal is a 60mph reliable pump gas ski.
    I picked up a 99 ZXI 1100 and trition trailer from a friend of a friend and a 04 SXR hull from Eric Malone @ www.ericmalone.com

    The ZXI is in good shape but the Ebox needs attention and the front cylinder only has 70psi. So the Ebox is at www.jetskisolutions.com and john is going to do up a custom box. I will do a new topend and send out the crank to www.crankworks.com for a rebuild.

    The SXR was one of erics boats that he ended up taking the engine out of to put into one of his custom hulls. It needs some fiberglass/gelcoat work but he hooked me up with it for good deal. Eric was great to deal with. Also he had a STX driveshaft that I purchaced.

    So, I'll be posting what I am thinking as far as setting this ski up and what components I will be using. I will need some help on the do's and don'ts and what works on getting to my goal.

    Any help is greatly appreciated.

    Dano 7
    Attached Images Attached Images
    96/99 ZXI 1100 - Parting out. Have engine & ebox and misc stuff. No hull. PM me for other needed items.


    02 SXI PRO
    04 SXR 800
    19 SXR 1500
    17 YZ 250X

  2. #2
    PWCToday.com Is My Home Away From Home Chris03HD's Avatar
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    Re: Project SXR 1100

    Nice. I'm making my list of parts for mine this winter.

  3. #3
    Frequent Poster Lust4Thrust's Avatar
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    Re: Project SXR 1100

    Nice...Looking forward to seeing the build. Hey, maybe you should sell that beater under that car cover to make room for more skis. Just kidding - Nice ride.
    2007 Superjet
    1992 Superjet 650

  4. #4
    Resident Guru Dano 7's Avatar
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    Re: Project SXR 1100

    Quote Originally Posted by Lust4Thrust View Post
    Nice...Looking forward to seeing the build. Hey, maybe you should sell that beater under that car cover to make room for more skis. Just kidding - Nice ride.
    Thanks. Got plenty of room for more skis. Never getting rid of the 61 vette.

    Dano 7
    96/99 ZXI 1100 - Parting out. Have engine & ebox and misc stuff. No hull. PM me for other needed items.


    02 SXI PRO
    04 SXR 800
    19 SXR 1500
    17 YZ 250X

  5. #5
    PWCToday.com Is My Home Away From Home theVetteman3's Avatar
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    Re: Project SXR 1100

    Lol a beater or something. Look up what one of those is worth in case you don't know...

    Sweet build and 61. Now I just need an 1100 myself...
    1985 JS550/800 "Pretty Red": Newmiller 800, Rhaas 750 pump conv. [56.3mph gps]
    2009 1100 SJ:
    Kawi 1100 build in progress
    2009 SJ MINT:
    KP steering adaptor, Worx 228 intake [45.8mph gps]
    1987 WJ650:
    6M6, JD Intake Grate, 17/20, cheater pipe [47.8mph gps]
    1994 XiR: 830cc Superstock, PJS side draft, 13/18 swirl [53.7mph gps]
    1995 SJ MINT:
    [TBD]



  6. #6
    Resident Guru Dano 7's Avatar
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    Re: Project SXR 1100

    Update. Hull is going out for some repair in the next week.... Buying parts and making a list on what all is needed....Need to start tearing down the ZXI and get the engine removed.... Need more time..... I'll update again soon.

    Dano 7
    96/99 ZXI 1100 - Parting out. Have engine & ebox and misc stuff. No hull. PM me for other needed items.


    02 SXI PRO
    04 SXR 800
    19 SXR 1500
    17 YZ 250X

  7. #7
    Frequent Poster miahs x2's Avatar
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    Re: Project SXR 1100

    Cool build keep us posted

  8. #8
    Resident Guru Dano 7's Avatar
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    Re: Project SXR 1100

    Quote Originally Posted by theVetteman3 View Post
    Lol a beater or something. Look up what one of those is worth in case you don't know...

    Sweet build and 61. Now I just need an 1100 myself...
    Here is a little look on whats under cover #1
    Attached Images Attached Images
    Last edited by Dano 7; 10-07-2010 at 05:41 PM.
    96/99 ZXI 1100 - Parting out. Have engine & ebox and misc stuff. No hull. PM me for other needed items.


    02 SXI PRO
    04 SXR 800
    19 SXR 1500
    17 YZ 250X

  9. #9
    Resident Guru Dano 7's Avatar
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    Re: Project SXR 1100

    Some current pics before it hits the body shop.

    Dano 7
    Attached Images Attached Images
    96/99 ZXI 1100 - Parting out. Have engine & ebox and misc stuff. No hull. PM me for other needed items.


    02 SXI PRO
    04 SXR 800
    19 SXR 1500
    17 YZ 250X

  10. #10
    Resident Guru Dano 7's Avatar
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    Re: Project SXR 1100

    So here is what I am thinking as far as the setup.

    Engine - Stock porting... Head mod with compression @ 150psi max (91 pump gas safe)... Rebuilt OEM crank, welded and trued... SXR 800 bed plate... ZXI motor mounts...New seals/gaskets ect...


    Exhaust - Stock system with 180 to SXR waterbox... Where to buy the 180 U bend pipe??? What is the hot setup to dry it out??? Waterbox mods???


    Ignition - Jetski Solutions custom box... 3 deg timing advance by bypassing air temp sensor??? Keeping stator cooling.


    Carbs/Intake - 44mm Mikunis on 1.5 SXR 800 R&D dominator intakes with reed stuffers and spacers... Blowsion trip pickup.


    Pump/Drive - Stock pump with TBM super pump cone...Duel cooling fittings to engine.. STX drive shaft...ZXI couplers... Impeller and nozzle sizes??? Skat or Solas??? 82 reduction/ 85 steer ???


    Hull - Blowsion Destroyers...TBM intake grate.. Ride plate??? Stock hood mod for more air....AC handle pole..TBM turnplate... UMI extended bars... TBM bumpers.. Hydroturf mats with kicker.... Blowsion rail caps...

    I am sure I am forgetting something and will be adding more. Any input on some of the mods and sizes that I need is greatly appreciated.

    Dano 7
    96/99 ZXI 1100 - Parting out. Have engine & ebox and misc stuff. No hull. PM me for other needed items.


    02 SXI PRO
    04 SXR 800
    19 SXR 1500
    17 YZ 250X

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