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  1. #1
    Frequent Poster
    Join Date
    Apr 2005

    JS550 motor diagram

    I am probably going to start rebuilding my 550 motor this weekend and I know nothing about it to say the least. I have all the tools necessary so it should be a fun project regardless. My question was, is there any online FSM i could access and/or motor diagram? If not, where would be a good place to pick up a FSM?

    Thanks ahead. . .
    1987 Kawasaki JS550
    2003 SeaPoo GTX 4Tec

  2. #2
    PWCToday.com Is My Home Away From Home MrSki's Avatar
    Join Date
    Sep 2005

    Re: JS550 motor diagram

    Check eBay or order a manual from a Kawi dealer. I highly recommend getting an OEM one. It's the only place you find the detailed specs for crank clearance, sealant needs, right vs left hand threads....alll the quirky things you'd never think of. Clymer has a manaul too but I've always seen lots of errors or incomplete sections in those ones.
    1993 Laser Jet F15 - Mild port to PJS Cylinder.
    1992 550 SX - R&R port Kawi Reed, Kind of fast.
    1989 JS 550 - PJS motor Dual 46's, 50 MPH on GPS.
    1989 Wet Jet - Upgraded 1994 50 HP motor & exhaust.
    1986 JS 550 - Engine built. Working on fiberglass!
    1976 JS 400 - Pretty much just a shell.

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