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  1. Replies
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    Re: GP800r taking bets on what is the cause

    the power valve for wear.

    Power valves look good and are clean, move freely. Was a rod bearing. Front cyl. Guessing a seal air leak.
    Anyone used pwcengine.com for a rebuild? Also anyone have a...
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    Re: GP800r taking bets on what is the cause

    Maybe Iíll go back to oil injection then if I put it back together .I. Suprised no one makes a good braided line kit for them or something. Aeroquip type lines or something. Make life a little ...
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    Re: GP800r taking bets on what is the cause

    Itís pre mix at 40:1 , yeah canít do the crank myself. Turbo man told
    me
    about the seal
    Mod . Ill
    ask
    him
    more about it.

    tbis ski day for
    a
  4. Replies
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    Re: GP800r taking bets on what is the cause

    crank rod bearing on that piston appears to be toast . Gets tight and I can move it up and down more than I think is appropriate woukd need a crank and rod kit. Trying to find the best option.
    o...
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    Re: GP800r taking bets on what is the cause

    So hereís what I found when I pulled the cyl.
    Compression was 120 and 90 rod would tighten up and barely be able to turn the crank w pressure on the top of the piston. Without it it spun fine
  6. Replies
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    Re: GP800r taking bets on what is the cause

    Iíll let you know when I get that far jn.
  7. Replies
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    Re: GP800r taking bets on what is the cause

    Hereís some pics
  8. Replies
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    Re: GP800r taking bets on what is the cause

    dodnt get that far today had limited time head is still off, havenít pulled jugs off it
    there was no pixie dust that gear is well greased. There was a slight white powder on the stator but there a...
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    2,017

    Re: GP800r taking bets on what is the cause

    Pulled it apart and found the worst thing I could find
    NOTHING ! Pulled the stator cover all looked good- still locked up. So I took a bar and put it in the drive shaft coupler and with slight...
  10. Replies
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    2,017

    Re: GP800r taking bets on what is the cause

    Couldnít check compression on a engine that takes 2 minutes to raise the piston to the top. Pistons do appear to be in phase still.
    my guess is the stator came apart somehow.

    I just got the...
  11. Replies
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    Re: GP800r taking bets on what is the cause

    Yup power valves cycle as they should

    I pulled the starter tonight thinking maybe it locked in and locked up but no such luck

    Gonna try and pull the engine tomorrow or Monday and pull the...
  12. Replies
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    2,017

    GP800r taking bets on what is the cause

    So was riding my GP800r yesterday thatís been giving me fits lately. Finally got it running and it was running amazing! Hauling azz down river and boom starts running like crap sounds like a...
  13. Re: Need help w GP800r 4.1 at CDI output should be 85. Replaced stator and CDI same

    Haven’t retested CDI output not messing w it til after the weekend. ��
  14. Re: Need help w GP800r 4.1 at CDI output should be 85. Replaced stator and CDI same

    Well I got it running. I figured I’d post up how I got it to run especially since it’s so odd .

    I ran a ground wire to the base of the plugs. Cranked it and sure enough got spark.
    Put the plugs...
  15. Need help w GP800r 4.1 at CDI output should be 85. Replaced stator and CDI same

    I’ve got a 2002 GP800r pulled it out of storage starter was bad, changed it, no spark. Stator tested bad on output but ohmed good. Pulled engine changed stator. Shows 350 output. CDI tests at 4.1...
  16. Replies
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    Re: 01 gp800r parting out (CT)

    Did the E box for this sell need a CDI in CT asap and may be interested in the hull as well .
  17. Replies
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    Re: Good mechanics in CT ??

    I agree couldn’t find anyone to work on my GP that’s why I wanted to get some names and numbers of hood guys w/o businesses put up here . The big shops won’t work on my old GP and sometimes I just...
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    Re: 2001 gp800r no spark/ stator removal??

    I’ve got a service manual and my freind who tested the stator for me own an outboard shop does a lot of Yamaha outboards. Has a much better multi meter than I do . Said the stator tested bad w no out...
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    Re: 2001 gp800r no spark/ stator removal??

    So I pulled the engine w carbs on and pipe on made it out no problem .replaced the stator still no spark. What else could it be? Tried unplugging white and black connector no change.
  20. Replies
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    540

    2001 gp800r no spark/ stator removal??

    So my go800r cane out of storage and starter didn’t work. So I dropped the exhaust changed the starter and now it’s got no spark. Uggghhh
    so my buddy ran some tests w the multi meter and says it’s...
  21. Replies
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    Good mechanics in CT ??

    Wanted to get a list of good PWC mechanics in CT so thereís a resource for people who need service .
    Maybe name which brand or type ski the work on specifically also .
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