11-23-2009, 09:48 PM
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Join Date: Jun 2008 Location: Glendora California
Posts: 4,076
| Re: Rotax 717 idling issue? No, what that effects is manifold pressure ( intake vacume drops with less restrictive filters ) This is usually compensated by installing the next size needle valves and using the oem springs, or by installing lighter springs. The idea is to lower the pop off pressures.
Never should there be a case of needing to turn the oem carb adjuster in further taking away some fuel, unless you have also changed to larger low speed jets that have added fuel to the mixture.
Normally when we add filters, we make jetting and pop off changes to offset the extra air entering the motor and the loss of some of the motors vacume from having less restrictive filters.
Before you go futher, do a very close inspection of your intake manifold looking for any cracks that may have formed ( 720 manifolds are very easily cracked even on stock motors ). Then if no cracks, remove the linkage from one of the two carbs that ties the two carbs together. Now, back the idle scew off so that it does not touch anything. Try to snap the linkage back onto the carb without it moving the linkage arm at all ( you may have to adjust it in or out to fit perfectly ). Look into each carb to verify both throttle plates are fully shut and you have some slack in your throttle cable. Once all of that is done, you can readjust the idle speed screw to make it idle at exactky 3000 rpm out of the water so that once put into the water, it will idle at 1500 rpm.
If you cannot make it work right after all of that, you have either screwed up the rebuilding, or have it jetted way off, or there is some sort of air leak into your motor from a crack or a bad crankcase seal.
It is mandatory that you pressure test the carbs after fully assembling them if you used aftermaket kits as the diaphrams may be resting on the needle valve levers and allowing the needles to leak gas into the engine. If so, bend the levers inward only slightly, then reassemble and retest.
Last edited by Mr. Bill; 11-23-2009 at 09:50 PM.
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