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Bill O'Neal - Watercraft Magic PWC advice by Bill O'Neal, Owner of Watercraft Magic, a professional aftermarket high performance jetski shop.

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Old 01-20-2010, 03:11 PM   #1
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PWC 2 stroke engine technology

Hi Bill,
There is lot of time that I desire to write this argument attending that I never found a good answer to it and I think that the subject could be also interesting for other people
I have a fairly good knowledge about two-stroke tech but there is a thing that I can't explain to myself about engines specifically developed for PWC's.
The problem is the distribution diagram in these engines. It is really radical when compared to MX or GP engines of the same displacement.
For example a Honda CR500 motocrossert hat is used in the 7500 rpm range at maximum has an ex. duration between 180° and 184°(and you can't go up unless you want an unridable bike.......) on the other side the Rotax 951 that has a similar unitary displacement has an ex.duration much higher. Tuned 1050,s reach easily a 200°ex duration and revs max to 7800/8000rpm in water
To have similar values in other engines I have to make a comparison to the 80 MX engines that revs to the moon. (12000 rpm at least)
Similar situation is also in the transfer distribution .
I hope to have been clear enough in my writing and now I wait for your competent dissertation on the argument
Thank you
Michele
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Old 01-23-2010, 03:51 AM   #2
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Re: PWC 2 stroke engine technology

Any feedback?
Thank you
Michele
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Old 01-24-2010, 01:34 AM   #3
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Re: PWC 2 stroke engine technology

Michele,
Sorry to make you wait so long for my reply. I got sidetracked and was hoping to get back to you sooner.

Two stroke port timings are specific to the type of application that the engines are designed to be used for. The quick answer to your puzzel, is that a motorcycle engine needs it's torque over a much wider band because the engine's task to turn a very large diameter tire that is fairly well connected to the surfaces that they are used on, to do so, and they need some type of transmission device to carry them up to speed, and a torque band that is wider in order to do so.

When engineers decided to apply the two stroke engines to drive waterpumps, they realized that a completely new set of engine design rules we needed. They basically had to rewrite the book, so to speak, in order to port the engines for a completely different enviroment of turning a small diameter direct drive impellor running in a fluid enviroment made up of liquid water.

If the pwc engines were to leave from a standstill and accellerate in a linear fashion using a direct drive system spinning a relatively small impellor housed in a waterpump, if they used the rules needed to turn a sometimes very large diameter motorcycle tire and rim on a hard surface, the direct drive small impellor would just sit stationary and burn water cavatating at redline engine rpm instantly, and the hull of the pwc would not move forward. Because of the slippage of the small pwc impellor turning in liquid, if they applied too much torque upon take off at the initial hit of the throttle, it required a completely different mapping of the torque curve of the pwc engines.

Kawasaki engineers used the original pwc engines to power water pumps on the huge ships they built, so although those first engines were relatively small displacement producing a much lower torque and horsepower engine that ran constantly at pretty much one rpm, they ported those motors, changing the torque curve to turn a direct drive waterpump, not too much different than what is used in a pwc as what we know as a jetpump. As the pwc engines evoloved in the generations to follow, they made the engines larger and producing much more torque and power, and built them to withstand prolonged high rpm as the impellor driving the watercraft forward progressively connected with the liquid passing through them as the speed of the hull increased across the surface of the water and the parasitic drag of of the hull decreased more and more as the hull rose up and out of the water.

With a transmission, you can sustain similiar or higher rpm with a torque curve that requires lower port timings to produce torque at a much lower rpm, but still run at very high rpm. A small diamenter jetpump's max efficency falls off drastically at much over 6000 rpm. We do use some slightly larger jetpumps in the larger displacement pwc stock and racing boats to allow us to raise that threshold of efficency, but only enough to turn the engines somewhere right below or right over 8000 rpm without completly losing efficency of the impellors to process water through them.

A set of the newer snowmobile 800 cc Rotax two stroke power valve clyinders, right off the shelf as new, measure around 208 degrees ex. timing with the power valves retracted, very similiar to some of the highly modified large displacement pwc power valve racing engines. But power valve engines have the alility of lowering their ex. port timing at the lower rpm to supply enough torque down low, but not too much for running an impellor in a jetpump or a clutched belt on a sled.

Different applications require different port timing parameters. The intake tracts also require a different design on pwc engines as the power increases and larger venturi carbureators are installed to feed more air and fuel into the motors.

Thank the more daring thinkers for allowing us to have two strokes in our pwc's today that still do not produce 28-48 hp. We now have sled and pwc motors well under 1200 cc's that are capable of producing in excess of 200 hp. and are much less mechanically complex than their larger displacement 4 stroke non aspirated cousins that produce similar or less power at a much heavier weight and cost to build and maintain penality.

Last edited by Mr. Bill; 01-24-2010 at 01:51 AM.
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Old 01-24-2010, 06:06 AM   #4
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Re: PWC 2 stroke engine technology

Hi Bill,
Thank you a lot for your really competent answer; I beg you pardon at least for the time you consumed to write it..........
In my ignorance I was also supposing that the big port timing variations in different engines was due to the specific application of them and the enviroment in which the engine is used.
If I have understood right an engine settled up for big low end and mid torque (low ex. port and high trans) for MX indoor use directly transferred in a PWC hull would give bad results attending that it would immediately spin the impellor past its abilities and therefore causing bad cavitation. with no speed gains...
Am I right?
I can also prudently compare a PWC engine porting layout to the ones of scooter and kart engines (without gearbox) that don't need a big low torque atending that they can be used wheb the auto clutch disengages
Do you think that I'm in the right way?
Thank youa lot
Michele
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Old 01-25-2010, 07:32 PM   #5
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Re: PWC 2 stroke engine technology

Yes, you are thinking the right thougths about the different porting specs for different uses of the engine. And you must factor in that varible clutch assembly of a kart or a sled will allow it to be more closely associated to the way a pwc motor is ported, than would be a cycle with the very large diameter tire hooking up much more efficiently on a hard surface.

Just do not attempt to ride your motorcycle across the lake
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Old 01-30-2010, 02:09 PM   #6
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Re: PWC 2 stroke engine technology

Great discussion. Now i'll have to check out what the timing is on a road going 2 stroke although we have not had one in the US since 1985. Here the torque curve is concentrated in a narrow range at the top rpms and there's just enough at the bottom to get underway.For the peak in 1980s technology I'll try to find out what the specs are on a Suzuki RG500 which is a 500cc 4 cylinder individual rotary valve design with an unusual exhaust valve ( which is open at low rpm to an auxiliary chamber above the head and closes at about 8k rpm). Stock pipes sign off at 10k but with other pipes this motor can make 120+ hp at up to 13.5 k. This would be an opposite design since its designed for peak power in non sustained bursts
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Old 02-01-2010, 04:48 AM   #7
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Re: PWC 2 stroke engine technology

Hi,
Let me know which are your findings in the Suzuki RG 500 port mapping.
Remember that you have to reason that a 500cc road race engine is developed like a 125cc X 4 layaout and therefore the porting specs are the ones of a 125cc used fore road racing.
If I remember good the Suzuke 500 was a road project developed from the corrispndent GP bike and so the porting specs would be milder than the race version.
In any case the topic of the thread was the motivation that are behind the porting specs of a PWC engine that are really radical if compared with other engines of the same displacement.
Michele
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Old 02-01-2010, 06:15 PM   #8
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Re: PWC 2 stroke engine technology

Just do not forget that road bikes have lot's of gears in the transmission to help them accellerate well throughout their powerband.
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Old 02-01-2010, 08:13 PM   #9
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Re: PWC 2 stroke engine technology

Quote:
Originally Posted by Mr. Bill View Post
Just do not forget that road bikes have lot's of gears in the transmission to help them accellerate well throughout their powerband.
Plus motorcycles have a clutch that can be "slipped", "feathered", or "fanned" in order to compensate for different and varying road and load conditions. When a PWC impeller slips we call it cavitation!
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Last edited by SkiTechPro; 02-01-2010 at 08:14 PM.
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Old 02-02-2010, 03:09 AM   #10
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Re: PWC 2 stroke engine technology

but boy are they torquey and there's no slip by cavitation so when the HP doubles in 2500 rpm ( rg500 between 5500 and 8000 when tuned ) its wheely city ! 100+ hp at weight of about 350 lb ! thats what makes 2 strokes fun !
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