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Old 10-22-2009, 11:39 PM   #1
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550 Conversion

My 87 Js 550/650 Conversion. This is what it did look like.
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File Type: jpg IMG_1292.JPG (2.44 MB, 166 views)
File Type: jpg IMG_1293.JPG (2.33 MB, 116 views)
File Type: jpg jetski1.jpg (21.1 KB, 216 views)
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1989 Kawasaki 550/650 Conversion Ski
1987 Kawasaki 550/650 Conversion Ski Sold
I LOVE THE SMELL OF 2-STROKE IN THE MORNING!!

Last edited by JOHNNY 2STROKE; 10-22-2009 at 11:40 PM. Reason: more pics
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Old 10-22-2009, 11:42 PM   #2
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Re: 550 Conversion

Here are pics of it sanded.
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File Type: jpg IMG_1298.JPG (1.65 MB, 22 views)
File Type: jpg IMG_1299.JPG (1.72 MB, 21 views)
File Type: jpg IMG_1300.JPG (1.45 MB, 21 views)
File Type: jpg IMG_1301.JPG (1.71 MB, 16 views)
File Type: jpg IMG_1302.JPG (1.65 MB, 16 views)
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File Type: jpg IMG_0901.JPG (732.7 KB, 16 views)
File Type: jpg IMG_0902.JPG (786.2 KB, 29 views)
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1989 Kawasaki 550/650 Conversion Ski
1987 Kawasaki 550/650 Conversion Ski Sold
I LOVE THE SMELL OF 2-STROKE IN THE MORNING!!

Last edited by JOHNNY 2STROKE; 10-22-2009 at 11:49 PM. Reason: Opps
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Old 10-23-2009, 12:23 AM   #3
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Re: 550 Conversion

This was one hell of a find.
[ATTACH]DSC01231.JPG[/ATTACH]

i found this 550 on ebay durring the winter about a year ago. It has the 550 motor with a race pipe, westcoast fule tank, large carborators and a engine bore kit. On top of that the hull has i aftermarket ride plate and intake gate. I am not sure how big the bore was but when i start it it sound amazing.

i completely respect the idea of a 650 in 550 shell.
you are doing great work
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Old 10-23-2009, 12:36 AM   #4
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Re: 550 Conversion

Quote:
Originally Posted by JOHNNY 2STROKE View Post
My 87 Js 550/650 Conversion. This is what it did look like.
what prop are you running in that ski?

is that a 28mm carb?
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Old 10-23-2009, 03:28 AM   #5
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Re: 550 Conversion

the best i can remember is that its a 30 or maybe a 35mm carb. Its huge.

unfortunatly the prop is what ever it came out of the factory with.

what i do know is that the previous owner put some good money into this thing; the hull is a 1981 440 hull.

i looked up the documentation for it last night. Turns out its 1mm bore with a WSM crank shaft, the exhaust is super trapp and i forgot that it has a quick steer plate off the bar.

Would you want pictures?
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Old 10-23-2009, 11:14 AM   #6
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Re: 550 Conversion

Here are some off it painted.
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File Type: jpg IMG_0909.JPG (984.8 KB, 42 views)
File Type: jpg IMG_0910.JPG (1.00 MB, 40 views)
File Type: jpg IMG_0913.JPG (826.7 KB, 24 views)
File Type: jpg IMG_0914.JPG (1.22 MB, 37 views)
File Type: jpg IMG_0915.JPG (979.1 KB, 24 views)
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1989 Kawasaki 550/650 Conversion Ski
1987 Kawasaki 550/650 Conversion Ski Sold
I LOVE THE SMELL OF 2-STROKE IN THE MORNING!!
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Old 10-23-2009, 11:39 AM   #7
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Re: 550 Conversion

I started to put the motor in.

Motor mods:
Ocean Pro twisted head tapped for dual cooling
Bored 50 over
Boyeson Reeds
Reed Stuffers
Lighten Flywheel
Jetsport Intake with a 44mm SBN (Looking for a 46mm)
Jetsport Exhaust manifold
Factory Pipe with the twin chambers
No water box
Billet Couples

Pump:
Ocean Pro ride plate
WestCoast deep scoop intake grate
Pump tapped for dual cooling
17 degree impeller
Attached Images
File Type: jpg IMG_0916.JPG (1.28 MB, 126 views)
File Type: jpg IMG_0917.JPG (1.31 MB, 115 views)
File Type: jpg IMG_0918.JPG (1.26 MB, 85 views)
File Type: jpg IMG_0919.JPG (1.20 MB, 105 views)
File Type: jpg IMG_0920.JPG (1.29 MB, 99 views)
File Type: jpg IMG_0921.JPG (1.03 MB, 57 views)
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1989 Kawasaki 550/650 Conversion Ski
1987 Kawasaki 550/650 Conversion Ski Sold
I LOVE THE SMELL OF 2-STROKE IN THE MORNING!!
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Old 10-28-2009, 03:33 AM   #8
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Re: 550 Conversion

looking good. I should be posting my build thread very soon. How long until you have this thing on the water?
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JS550/650 conversion- ported (exhaust ports widdened 2mm, raised 1mm, transfers stair stepped, cases ported), Blackjack 46mm, Prok FA, Boysen reeds, stuffers, Westcoast head 30cc domes (175psi), Jetinetics charging flywheel, Dale's Bad Attitude Ignition, PJS exhaust manifold, Factory Performance Pipe, Coffmans Waterbox, footholds, Team Waterfly Tubbies.

650 pump conversion- SXR prop cut to fit 650 pump repitched to a 9/17, TBM pump stuffer, OP nozzles, and OP skegged ride plate.
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Old 10-28-2009, 04:01 AM   #9
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Re: 550 Conversion

Looking good so far! You may want to rethink the "no waterbox" aspect. It is going to be extremely loud, and loose much needed back pressure (performance loss)
Nice work to this point.

I have a blackjack 48mm that I am going to sell. PM me if you have any interest in it.
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Old 10-28-2009, 04:08 AM   #10
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Re: 550 Conversion

Quote:
Originally Posted by joe-734 View Post
the best i can remember is that its a 30 or maybe a 35mm carb. Its huge.

unfortunatly the prop is what ever it came out of the factory with.

what i do know is that the previous owner put some good money into this thing; the hull is a 1981 440 hull.

i looked up the documentation for it last night. Turns out its 1mm bore with a WSM crank shaft, the exhaust is super trapp and i forgot that it has a quick steer plate off the bar.

Would you want pictures?
Joe,
Your hull is not a 440, nor is it a 81. If memory serves me correctly its an 85 (based on decal) and its a 550, as Kawi never made a red 440 hull. The last two digits of the HIN (hull ID #) is the year. It can be found on the right rear as well as under the battery glued to the bottom of the hull

Also the mods you have are being happered by the poor OEM cast aluminum impeller. Junk that thing ASAP in favor of a SS one.
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hes out on an aaron so should be home soon.
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wow and i felt dumb after prick quoted me when the auto spell check on my mac, turned erand into arron.....

Last edited by PrickofMisery; 10-28-2009 at 04:09 AM.
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